Electroweld Industries

Applications: The Electroweld Bi-Metal BandSaw Blade Butt Welder is designed for welding Bi-Metal Bandsaw Blades.

Electroweld Bi-Metal BandSaw Blade Butt Welder 18KVA Model: BBW-645

Weldability: Bi-Metal Bandsaw Blades - Width 30mm-45mm, Thickness: 0.8mm-1.4mm

*Weldable Materials Bi-Metal Bandsaw Blades.

Features:

- Fast and simple welding operation saves time.

- High quality weld joints without misalignment.

- No additional solder and flux.

- Fast preparation of strip ends.

- Robust design - therefore long lasting and reliable.

- Precision control is achieved via movable jaws run on wear resistant precision ball type guides which reduce friction and ensure utmost welding accuracy.

- Clamping device adjustable to constant pressure. Clamping arrangements are by quick action clamps and the alignment is automatic and perfect which is so essential in modern production methods.

Welding Process

- The Saw Blades to be joined should be cut straight, exactly at right angles and free from burrs on special shearing attachment (optional equipment).

- Welding Current, Upsetting Pressure and Upsetting Way are set according to the blade width.

- The blade ends are rigidly clamped in special quick acting clamps provided on the machine.

- By depressing the welding lever, the welding process begins.

- The two ends are heated to forging temperatures in a few seconds and are then automatically forged (upset).

-The welding current switches off automatically.

- The job is de-clamped and the weld completed.

Process for Annealing

- The upsetting way switch lever is now turned to annealing and the job is clamped again with the extended jaw distance which comes in automatically on flipping the lever to annealing position.

- By pressing the annealing switch on which two heat positions are provided, the job is annealed in order to normalize the brittleness of the welded area.

- Depending on the type of material, the annealing process should be repeated several times if need be.

Electroweld Bi-Metal BandSaw Blade Butt Welder 18KVA Model: BBW-645

Weldability: Bi-Metal Bandsaw Blades - Width 30mm-45mm, Thickness: 0.8mm-1.4mm

*Weldable Materials- Bi-Metal BandSaw Blades.

* Power Requirement is 220V AC 50/60Hz or 415V AC 50/60Hz(Price includes customization as per requirement before shipping)

**Butt Welders upto 30KVA can operate on either 2 Lines/Phases 220V (+10%/-10%) or 400V (+10%/-10%) 50/60Hz

***Butt Welders greater than 30KVA can only operate on 2 Lines/Phases 400V (+10%/-10%) 50/60Hz

*Shearing Attachment: Special shears with arrangement for mounting on the front of the machine are included.

**Grinding attachment: Mounted on top of the machine is necessary for removing the welding flash are included.

***Optional-Auto Annealer, Optional-Standalone Abrasive Cutter, Optional-Standalone Grinding Attachment.

***Wheeled trolley available (Optional extra).

****Additional set of spares and consumables can be quoted to be added to the shipment as required

Electroweld industries is a leading manufacturer of resistance welding equipment, serving the industry for over 45 years. Our welding machines are designed to provide a production solution at an affordable price while ensuring reliability and low cost maintenance.

Applications: 

• TThe Electroweld Carbon Steel BandSaw Blade Butt Welder is designed for Welding Carbon Steel Bandsaw Blades.

Features:

• Fast and simple welding operation saves time.
• High quality weld joints without misalignment.
• No additional solder and flux.
• Fast preparation of strip ends.
• Robust design - therefore long lasting and reliable.
• Precision control is achieved via movable jaws run on wear resistant precision ball type guides which reduce friction and ensure utmost welding accuracy.
• Clamping device adjustable to constant pressure. Clamping arrangements are by quick action clamps and the alignment is automatic and perfect which is so essential in modern production methods.

Welding Process:

• The Saw Blades to be joined should be cut straight, exactly at right angles and free from burrs on special shearing attachment (optional equipment).
• Welding Current, Upsetting Pressure and Upsetting Way are set according to the blade width.
• The blade ends are rigidly clamped in special quick acting clamps provided on the machine.
• By depressing the welding lever, the welding process begins.
• The two ends are heated to forging temperatures in a few seconds and are then automatically forged (upset).
• The welding current switches off automatically.
• The job is de-clamped and the weld completed.

Process for Annealing

• The upsetting way switch lever is now turned to annealing and the job is clamped again with the extended jaw distance which comes in automatically on flipping the lever to annealing position.
• By pressing the annealing switch on which two heat positions are provided, the job is annealed in order to normalize the brittleness of the welded area.
• Depending on the type of material, the annealing process should be repeated several times if need be.

Other Details:

• Weldable Materials-Carbon Steel.
• Power Requirement is 220V AC 50/60Hz or 415V AC 50/60Hz(Price includes customization as per requirement before shipping)
• Butt Welders upto 30KVA can operate on either 2 Lines/Phases 220V (+10%/-10%) or 400V (+10%/-10%) 50/60Hz
• Butt Welders greater than 30KVA can only operate on 2 Lines/Phases 400V (+10%/-10%) 50/60Hz
• Shearing Attachment: Special shears with arrangement for mounting on the front of the machine are included.
• Grinding attachment: Mounted on top of the machine is necessary for removing the welding flash are included.
• Wheeled trolley available (Optional extra).
• Additional set of spares and consumables can be quoted to be added to the shipment as required.

In the past, the ends of Bandsaw Blades were joined by means of overlapped brazing. Such brazing methods required a high degree of brazing skill and yet produced weak joints on account of the foreign material being introduced. In addition to. solder and flux were required. Electric Resistance Butt Welding is a modern method which not only gives a joint strength heaver to the base metal strength but is also quick and automatic, thus eliminating human error and giving a perfect and strong joint.

Electroweld industries is a leading manufacturer of resistance welding equipment, serving the industry for over 45 years. Our welding machines are designed to provide a production solution at an affordable price while ensuring reliability and low cost maintenance.

Applications: 

• The Electroweld Pneumatically Operated BandSaw Blade Butt Welder is designed for welding Carbon Steel and Bi-Metal Bandsaw Blades.

Features:

• Fast and simple welding operation saves time.
• High quality weld joints without misalignment.
• No additional solder and flux.
• Fast preparation of strip ends.
• Robust design - therefore long lasting and reliable.
• Precision control is achieved via movable jaws run on wear resistant precision ball type guides which reduce friction and ensure utmost welding accuracy.
• Clamping device adjustable to constant pressure. Clamping arrangements are by quick action clamps and the alignment is automatic and perfect which is so essential in modern production methods.
• Also Included with this machine- Auto Annealer, Standalone Abrasive Cutter, Standalone Grinding Attachment.

Welding Process:

• The Saw Blades to be joined should be cut straight, exactly at right angles and free from burrs on special shearing attachment.
• Welding Current, Upsetting Pressure and Upsetting Way are set according to the blade width.
• The blade ends are rigidly clamped in special quick acting clamps provided on the machine.
• By depressing the welding lever, the welding process begins.
• The two ends are heated to forging temperatures in a few seconds and are then automatically forged (upset).
• The welding current switches off automatically.
• The job is de-clamped and the weld completed.

Process for Annealing

• The upsetting way switch lever is now turned to annealing and the job is clamped again with the extended jaw distance which comes in automatically on flipping the lever to annealing position.
• By pressing the annealing switch on which two heat positions are provided, the job is annealed in order to normalize the brittleness of the welded area.
• Depending on the type of material, the annealing process should be repeated several times if need be.